Introduction

Irregular wet agglomerates (produced by mixing powders and solvents) are loaded into the auxiliary hopper. The integrated screw feeder continuously conveys material to the vertical extrusion module. Through synchronized scraping, compression, feeding, and extrusion actions, the material is formed into uniform cylindrical extrudates. These strands gravity-feed into a timed valve chamber, which discharges batches at preset intervals into the centrifugal spheronizer. Within the spheronization chamber, breaker teeth segment the strands while centrifugal force and complex tumbling motions transform them into monodisperse spheres, discharged via pneumatic gate.

Features

1.Unified wet-to-spherical processing: converts wet agglomerates directly into spherical pellets in a single system.

2.Space-efficient and eco-operational: 70% footprint reduction vs modular systems, <70 dB noise, zero process emissions.

3.Automated CIP (Clean-in-Place): top-down cascade cleaning with validated sanitation protocols.

4.Rapid-change tooling: tool-free disassembly for plate and die changes under 15 minutes.

5.Intelligent fault management: touchscreen HMI with real-time diagnostics and audible-visual alarms.

6.Dust-free processing: eliminates explosion risks and API exposure.

7.Pharmaceutical-grade yield: >99% material utilization, >90% yield within target size distribution.

8.Premium pellet properties: excellent sphericity, low friability, density >0.8 g/cm³ enabling uniform functional coating.

9.QbD-Ready process control: parameterized operations with data logging for scientific process management.